1. Course Introduction

This training program is designed to equip participants with practical knowledge and skills to implement effective compliance management in plastic packaging systems. It covers regulatory requirements, quality management systems, environmental and safety compliance, supplier management, internal audits, and corrective actions. Participants will learn how to maintain compliance, ensure product quality, and improve operational efficiency in the packaging industry.

2. Learning Outcomes

By the end of this training, participants will be able to:

1.      Understand regulatory and compliance requirements in plastic packaging.

2.      Implement effective quality management systems (QMS) and standard operating procedures (SOPs).

3.      Conduct risk assessments and implement corrective and preventive actions (CAPA).

4.      Manage supplier compliance and material verification.

5.      Monitor environmental, health, and safety compliance.

6.      Prepare for internal audits and compliance reporting.

7.      Promote continuous improvement (Kaizen) in compliance practices.

3. Training Methods

·        Online: Live interactive sessions via Zoom or Microsoft Teams.

·        In-Person: Classroom or on-site workshops with practical demonstrations.

·        Hybrid Option: Combination of online theory sessions and on-site practical exercises.

·        Case studies, group discussions, and hands-on exercises for practical learning.

4. Who Should Attend

·        Compliance officers and quality assurance teams

·        Production and packaging supervisors

·        Environmental, Health, and Safety (EHS) personnel

·        Supplier and vendor management teams

·        Managers responsible for operational compliance in packaging facilities

MODULE 1: Introduction to Compliance Management in Packaging Systems

1.      Definition of Compliance Management

2.      Overview of Plastic Packaging Industry

3.      Regulatory Landscape (Local & International)

4.      Role of Compliance in Business Continuity

5.      Key Compliance Risks in Packaging Operations

MODULE 2: Regulatory Standards and Guidelines

1.      ISO 9001 / QMS Requirements

2.      Food Safety Standards (ISO 22000 / HACCP)

3.      Environmental Regulations (ISO 14001, Plastic Waste Rules)

4.      Occupational Health & Safety (ISO 45001)

5.      Legal and Buyer Compliance Requirements

MODULE 3: Quality Management Systems in Plastic Packaging

1.      Documentation and Record Keeping

2.      Standard Operating Procedures (SOPs)

3.      Process Control and Monitoring

4.      Product Quality Testing and Verification

5.      Audit Trails and Traceability

MODULE 4: Risk Assessment and Mitigation

1.      Identifying Compliance Risks

2.      Risk Assessment Tools and Techniques

3.      Preventive Actions and Controls

4.      Corrective Action Procedures

5.      Continuous Monitoring of Risk

MODULE 5: Supplier & Vendor Compliance Management

1.      Supplier Selection and Evaluation

2.      Supplier Audits and Monitoring

3.      Material Compliance Verification

4.      Contracts and Agreements for Compliance

5.      Performance Review and Corrective Actions

MODULE 6: Environmental Compliance in Packaging

1.      Waste Management and Recycling Guidelines

2.      Plastic Material Regulations and Restrictions

3.      Environmental Impact Assessment

4.      Energy and Resource Management

5.      Reporting Environmental Compliance Performance

MODULE 7: Occupational Health & Safety Compliance

1.      Employee Safety Guidelines and PPE

2.      Hazard Identification and Risk Control

3.      Emergency Preparedness and Response

4.      Training and Awareness Programs

5.      Safety Audits and Reporting

MODULE 8: Internal Audit & Monitoring

1.      Planning and Scheduling Internal Audits

2.      Audit Checklists and Documentation

3.      Identifying Non-Conformities

4.      Reporting and Corrective Action Tracking

5.      Continuous Improvement through Audits

MODULE 9: Corrective and Preventive Actions (CAPA)

1.      Root Cause Analysis

2.      Documentation of CAPA Activities

3.      Verification of Effectiveness

4.      Lessons Learned Implementation

5.      CAPA in Compliance Reporting

MODULE 10: Compliance Reporting and Continuous Improvement

1.      Key Performance Indicators (KPIs) for Compliance

2.      Reporting to Management and Regulatory Authorities

3.      Corrective and Preventive Measures Follow-Up

4.      Continuous Improvement Strategies

5.      Building a Compliance Culture in Packaging Systems

Duration: 8 Days / 8 Session/2 Days Per Week
Method: Online / In Person Classroom