* Certificate Shall provide within 5 days after course Completion*

Course Introduction:

Manufacturing is one of the most important activities for wealth generation, and there is an increasing interest in developing high-quality manufacturing activities. This course explores how Toyota consistently raises the bar in areas such as manufacturing, product development, and process excellence. The result is an amazing business success story with Toyota steadily taking market share from competitors, earning more profit than any other automaker, and winning the praise of business leaders worldwide.

The course begins by examining various aspects of Toyota’s approach to high-quality manufacturing activities, and also focuses on how to achieve sustainability through excellence in operations. A participant will be able to learn on how Toyota consistently focuses on what is needed, when it is needed, at every stage of production. The course also discusses how Toyota always ensures that there is no waste and that there is consistently high quality in their production processes.

Moreover, a participant will learn on how Toyota ensures that production lines are always stocked with all the right parts, in the right sequence as production begins. New stocks are always delivered at the right time and in the right quantity such that there is no interruption or slowdown in the production process. This course is designed by accumulating the applicable compliance obligations in line with Toyota Production Systems (TPS). The participants will be able to learn on allover TPS including its compliance & organizational implementation techniques. The participants will be highly benefitted from this course.

Learning Outcomes:

Upon successfully completion of this module, you should be able to:

·         Explain the meaning of manufacturing

·         Define manufacturing as a value addition process

·         Define a systems approach to operations management 

·         Explain the causes of wealth creation 

·         Discuss agriculture, manufacturing and service as a source of wealth creation

·         Explain deflation factor costs, decline in China and new manufacturing locations

·         Analyze how decreasing cost of input resources and same level of output resources result in additional margin for manufacturers 

Course Content(s):

·        Welcome & Introduction

·        Course objectives & importance

·        Introduction to Toyota Production Systems

·        Production System

·        Global Environment

·        Manufacturing Excellence

·        Operation Strategies

·        Principles of Toyota way

·        Cultures behind the Toyota

·        Long term Philosophy of Toyota Production

·        Pull System in Toyota Production

·        Leveling workload in Toyota Production

·        Get quality right the first time

·        Standardization of Task relates to Toyota Production

·        Visual Control Systems

·        Process of Toyota Production Systems

·        Terms to use reliable technology in Toyota production

·        Roles of Leaders in Manufacturing Process

·        Developing Exceptional Teams in TP

·        Challenges & Respects Extended in TP

·        People & Partner in TP

·        Problem Solving Methods in TP (Toyota Production)

·        Become a Learning Organization in TP

·        Continuous Improvement & Continual Improvement in TP

·        Lean Manufacturing Theme in TP

·        Techniques to Reduce Lead Time

·        Value Stream Mapping

·        Lean Manufacturing Lesson Summary

·        Kanban Approach in Toyota Production

·        Lean vs Agile Manufacturing

·        Sustainable Manufacturing

·        Flexible Manufacturing

·        Benchmarking Systems

·        Course Assessment

·        Course Conclusion

Target participants:

·        Production Professional

·        QC & QA Professional

·        Admin & HR Professional

·        Compliance Professional

·        Person who intend to learn TPS

Training Methods:

·        Power Point Presentation

·        Brain Storming

·        Case Study

·        Group Tasks